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  • Lego Creator Motor 47154 Internals

    The two motors in my GBC got tired of overcoming its high friction and starting jamming and making ominous clicking noises. I decided to sacrifice one by using it as a publicly-accessible hand crank for a public display.  I assembled the crank, starting cranking, and the motor jammed. I did what any spectator would do, and kept cranking. The sacrifice was complete--the shaft turned freely, but it no longer generated any electricity. So, I did what any tinkerer would do. I took it apart to see what broke. Compared to other Lego motors, this one came apart and went back together nicely. Full resolution photos are available here.

    Here is the motor (upside-down) with an axle inserted

    Complete Assembly 

    Using a Phillips precision screwdriver and a lot of initial torque, I loosened the four screws on the bottom then pulled off the bottom cover.

    I gently pulled the circuit board out of its slot to give the wires some slack,

    circuit board pulled loose

    then slid the motor and gear assembly out of the top housing.

    motor assembly pulled from housing 

    The gear assembly separates easily from the motor, at least in my case. Looking through the hole where the motor shaft belongs, I immediately see the problem.

    Gear assembly from the motor side 

    The front and back pieces of the assembly separate themselves. You might be able to see in this photo that my center spur gear is in two pieces. 

    Gear assembly in two pieces

    After removal of the top-most gear on the left and the gear on the right, it looks like this:

    With the remaining gears removed, you can clearly see the gear split into two pieces. No other gears have obvious damage. After fitting the broken pieces back on to the motor shaft, I at first thought I might have missed a third piece, because there was a gap between the pieces. Then I realized the gear's inner diameter must be smaller than the motor shaft diameter, and the two pieces were forced together to provide the friction needed to lock the gear in place. This is probably the weakness in the design, because it means this gear is already in tension before any load is put on it. Given how easily the motor disassembles, I wonder if some enterprising AFOL might find a way to remediate this flaw.

     


    Heres a picture of the entire disassembly. Well, the broken gear does seem to be missing in this picture. (I think the backdrop is the silent cry of the motor wishing to be whole again Wink .)

    Entire disassembly 

    Finally, some fuzzy close-ups of the little circuit board in case you wanted to add up the stripes on the two resistors. I had to bend the capacitor out of the way to make them visible. You can read the capacitor better in a previous photo.

    circuit board  circuit board

    That's it. I'm trying to decide what to do with this now. It went back together as easily as it came apart. I briefly thought about gluing the broken gear, but knew that wouldn't hold and I wouldn't be able to get the gear tooth spacing right at the break points anyway. The housing would make a sweet box for custom electronics if I were into that, but I'm not. I guess I'll just put it back in the bin until inspiration comes. Meanwhile, I'll just end with the lesson learned: don't use the 47154 motor heavily loaded.

    Have a nice day! 

  • Monroe County Courthouse project

    Here's some information and pictures (from the web) of the courthouse. I plan to fill in the gaps with my own camera.

    Bloomington's Wiki has great info

    Southeast corner 

    Southeast corner

    As seen from the corner of Kirkwood and Walnut (from the southwest)
     

     

    Some of the building

     

    Small version of 1st image 

    Some building details that go with this image

    The weather vane

    The fish

    The above two images are from here

    Historical image. Not sure the background is legit.

     Fish-eye view looking north

    at night looking north 

     Southeast? again. Ground level view

     

  • when brackets fail...

    Tonight, I had just finished taking a few pictures of my latest MOC and was upstairs pulling pictures off the camera when I heard the cacophonic sound of thousands of pieces of plastic giving up their potential energy...

     

    See full-size images at http://www.brickshelf.com/cgi-bin/gallery.cgi?f=238216

  • Colts Stadium

    Howdy Lego(TM) fans!

     Would you believe this is my first blog post ever?

    I'm building a little stadium and I have a problem I can't figure out. I know there are a lot of smart and experienced builders out there, so maybe you can give me a little help. The stadium has this huge arched window, and I just can't seem to get the arch design right. Here are a couple pictures cribbed from http://www.in.gov/iscba/media/.Perspective view

     Perspective

    The arch spans 54 studs and rises 4 to 4.5 studs (3 1/3 to 3 2/3 bricks). Right now I have the glass flush with the wall, but it doesn't have to be. I can set the glass in one stud, and/or the arch can protrude from the wall. I tried using black plates to form the arch, but it just isn't as smooth as I'd like. Here's a picture of that attempt tacked on temporarily.

     
    Ideas?

     

    Preview

     

    Stadium north window closing

    Stadium north window opening 

    Stadium north doors opening and closing

    Stadium under construction at the Indy Home Show '07


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